Services

Matt Coffey Design offers nine categories of custom hand-forged metalwork in Northern Michigan: Railings, Fences, and Gates; Custom Furniture; Commercial Installations; Art and Decor; Doors and Windows; Custom Projects; Outdoor Metal Decor; Kitchens and Bar Tops; and Behind the Scenes process documentation. Each category features extensive portfolios with materials and typical use cases.

Matt Coffey Design offers nine categories of custom metalworking: Railings, Fences, and Gates; Custom Furniture; Commercial Installations; Art and Decor; Doors and Windows; Custom Projects; Outdoor Metal Decor; Kitchens and Bar Tops; and Behind the Scenes. All work is hand-forged in Traverse City, Northern Michigan using mild steel, bronze, copper, and traditional patinas.

Custom Metalwork Capabilities

Custom railings, gates, signage, doors, structural steel supports, and heirloom furniture forged in Traverse City. I buy raw stock, put it in the fire, and hit it with a hammer until it becomes what you need it to be.

For 25 years at the anvil, I've specialized in nine distinct categories of architectural metalwork, each representing different functional needs, aesthetic vocabularies, and technical challenges. From the safety-critical precision of railings to the pure artistic expression of sculptural work, every piece emerges from the same forge in Traverse City, shaped by fire and hammer.

Railings, Fences, and Gates showcase
Do custom steel railings rust in Northern Michigan winters?

When properly protected with zinc primer and baked-on powder coat or deep-penetrating oil finishes, steel railings resist rust even in harsh lake-effect snow zones. The key is proper drainage design—water must not pool in crevices. I engineer all outdoor installations with weep holes and slope considerations.

Railings, Fences, and Gates

Railings, fences, and gates represent the intersection of safety and statement-making design. Unlike mass-produced aluminum alternatives that rattle in the wind and corrode within seasons, hand-forged steel installations from my Traverse City forge are engineered to last generations. Every piece begins as raw stock—mild steel, stainless, or wrought iron—that I heat to 2,000+ degrees and shape using traditional blacksmithing techniques refined over 25 years at the anvil.

A railing is not merely a safety barrier; it dictates the physical boundary of a space with architectural precision. From sweeping spiral staircases in Lake Leelanau estates to heavy-duty perimeter fencing for Northern Michigan farms, each run is forged to exact dimensions that integrate seamlessly with wood, stone, glass, and modern building materials. Gates serve as the handshake of a property—they must swing with engineered precision while carrying the aesthetic weight of the estate, whether that means intricate scrollwork, nature-themed cutouts, or minimalist industrial lines.

Materials & Finishes

Mild SteelStainless SteelWrought IronCor-Ten Weathering SteelBronze Accents

Typical Use Cases

  • Interior spiral staircases and balcony guards
  • Exterior deck and porch railings
  • Driveway entry gates (single or double swing)
  • Pedestrian walkway gates and garden entries
Custom Furniture showcase
How long does a custom table take to build?

Furniture commissions typically require 6–10 weeks from final design approval to delivery. Complex pieces with intricate joinery or mixed materials (steel + wood + stone) may extend to 12 weeks. Rush fees apply for timelines under 6 weeks.

Custom Furniture

Custom furniture represents the antithesis of mass production. While factory-made pieces rattle, wobble, and ultimately fail within years, hand-forged steel furniture from my Traverse City workshop is engineered as structural sculpture—pieces intended to serve families for generations. Every table base, stool frame, shelving unit, and console begins as raw steel stock that I heat in the forge and shape using techniques unchanged since the Industrial Revolution.

The magic happens at the intersection of steel and complementary materials. Dining tables pair forged steel trestle bases with thick-cut live-edge lumber from Northern Michigan hardwoods. Bar seating combines steel frames with reclaimed barnwood or custom upholstery. Console tables feature steel bases with stone, glass, or wood tops. This hybrid approach allows each piece to exist simultaneously as functional furniture and sculptural art.

Materials & Finishes

Mild SteelBlackened SteelHot-Rolled SteelBronzeStainless SteelReclaimed BarnwoodLive-Edge HardwoodStoneGlass

Typical Use Cases

  • Dining tables and kitchen islands
  • Console and sofa tables
  • Bar stools and counter seating
  • Industrial shelving units
Commercial Installations showcase
Do you install commercial pieces or just fabricate?

I handle both fabrication and installation for all commercial spaces in Northern Michigan. For projects outside the region, I can fabricate crated components with detailed installation packets for your local contractors.

Commercial Installations

Commercial installations demand a different scale of thinking than residential work. When a restaurant serves 200 covers per night, bar foot rails must withstand relentless impact. When a brewery hosts thousands of visitors weekly, custom metalwork must project permanence while surviving constant use. My commercial portfolio spans Traverse City, Petoskey, and throughout Northern Michigan, including full-scale renovations for Silver Spruce Brewing, Riverwalk Grill, Gypsy Farms, Union Cantina, High-Five Spirits, and Bonobo Winery.

The scope of commercial work extends far beyond single pieces to encompass complete interior transformations. This includes structural bar builds with integrated foot rails and glass racks, heavy-duty signage that withstands lake-effect winters, restaurant dividers that create intimate spaces within open floor plans, and ADA-compliant railings that don't compromise aesthetic vision. Every installation includes direct collaboration with architects, interior designers, and general contractors to ensure metalwork integrates seamlessly with the broader build-out.

Materials & Finishes

Mild SteelStainless SteelHot-Rolled SteelBronzeCopperPowder CoatPatina Finishes

Typical Use Cases

  • Full bar builds with integrated structure
  • Commercial foot rails and glass racks
  • Heavy-duty blade signs and exterior signage
  • Restaurant booth dividers and partitions
Art and Decor showcase
Can you create art from my concept or sketch?

Yes. Many commissions begin with client concepts—a favorite natural form, a meaningful symbol, or an abstract idea. I develop these concepts through sketches and maquettes before full-scale fabrication begins.

Art and Decor

Art and decor pieces represent the purest expression of blacksmithing craft—form unconstrained by the functional demands of railings or furniture. These are sculptures, wall hangings, and decorative focal points created for private collectors, public installations, and spaces where metalwork should command attention as fine art rather than blend into architecture.

The creative process for art pieces differs fundamentally from commissioned functional work. While a railing must meet specific dimensional and load requirements, a sculpture begins with pure concept—an emotion, a natural form, a geometric exploration. I work with collectors and designers through an iterative design process, developing maquettes (small-scale models) before committing to full-scale execution. This ensures the final piece achieves the intended impact while fitting its intended space.

Materials & Finishes

Mild SteelBronzeCopperCor-Ten Weathering SteelStainless SteelMixed Media

Typical Use Cases

  • Large-scale wall sculptures and panels
  • Tabletop and mantel accent pieces
  • Public plaza installations
  • Corporate lobby focal points
Doors and Windows showcase
Do custom steel doors rust?

When properly protected with zinc primer and baked-on powder coat finish, steel doors resist rust even in harsh Northern Michigan climates. For exterior applications, I specify marine-grade powder coats and proper drainage design that prevents water pooling in frames.

Doors and Windows

Steel doors and windows represent the ultimate expression of industrial elegance in residential and commercial architecture. Replacing wood with metal instantly changes the acoustic profile, tactile weight, and visual authority of an opening. Unlike aluminum alternatives that feel hollow and conduct heat, properly engineered steel fenestration provides thermal performance while maintaining incredibly narrow sightlines and substantial heft.

My door and window portfolio spans the spectrum from wine cellar gates to grand entryways, pivot doors to bi-fold systems. Each installation is engineered to house modern insulated glass while maintaining sightlines as narrow as 1.5 inches—impossible with wood frames. The steel itself becomes a design feature, available in finishes from raw industrial to sophisticated blackened surfaces, often complemented by hand-forged bronze hardware.

Materials & Finishes

Mild SteelStainless SteelBronzeTempered GlassInsulated Glass UnitsThermal Break Systems

Typical Use Cases

  • Grand entry pivot doors
  • Wine cellar gates and doors
  • Steel casement and awning windows
  • Interior barn and sliding doors
Behind the Scenes showcase
Can I visit the workshop?

I welcome client visits by appointment during business hours. Seeing the forge, equipment, and work-in-progress helps clients understand the scale and capability of my operation. Contact me to schedule a visit.

Behind the Scenes

Behind the scenes photography and documentation offers a window into the craft that produces the finished pieces in my portfolio. These images capture the forge at 2,000 degrees, the shower of sparks from angle grinders, the careful layout of complex cuts, and the quiet moments of detailed finishing work that transform raw steel into finished art.

Unlike other categories showcasing completed installations, this collection reveals the process—the hours of heating, hammering, grinding, welding, and finishing that precede delivery. For clients considering custom commissions, these process images provide insight into the craftsmanship that justifies investment in hand-forged work over mass-produced alternatives. For fellow craftspeople and enthusiasts, they document techniques ranging from traditional blacksmithing to modern fabrication.

Materials & Finishes

DocumentationProcess PhotographyTechnique DemosWorkshop Views

Typical Use Cases

  • Client education and transparency
  • Portfolio storytelling
  • Technique documentation
  • Apprentice training materials
Custom Projects showcase
Can you recreate a historical piece I have?

Yes. Using traditional blacksmithing techniques, I can forge matching hardware or structural components that seamlessly integrate with historic restorations. Bring photos, measurements, or the original piece itself for accurate replication.

Custom Projects

The custom projects category captures commissions that defy easy categorization—the hardware, fixtures, and specialty pieces that don't fit neatly into railings, furniture, or art classifications. These are the solutions clients seek when standard products fail to address unique challenges: fireplace doors for irregular openings, custom range hoods that integrate with cabinetry, shelving systems for unusual wall configurations, and hardware pieces fabricated to match historical remnants.

This category represents the purest form of problem-solving through metalwork. A client describes a need—sometimes sketched on a napkin, sometimes explained through conversation—and I engineer a solution that didn't exist until we created it. The common thread is uniqueness: these are pieces unavailable through catalogs or showrooms, fabricated specifically for the spaces and requirements they serve.

Materials & Finishes

Mild SteelStainless SteelBronzeCopperWrought IronMixed Media

Typical Use Cases

  • Custom range hoods and vent covers
  • Fireplace doors and screens
  • Irregular shelving and storage
  • Specialty hardware and hinges
Outdoor Metal Decor showcase
Will outdoor metal decor rust?

Cor-Ten steel develops a stable protective rust patina that prevents further corrosion. Powder-coated or hot-dip galvanized pieces resist rust entirely. Unprotected mild steel will rust in outdoor conditions—this is only appropriate for specific aesthetic intentions with clients who understand the maintenance implications.

Outdoor Metal Decor

Outdoor metal decor encompasses pieces designed specifically for exterior environments—garden art, patio accents, functional outdoor items, and decorative elements that must withstand Northern Michigan's challenging climate while maintaining aesthetic appeal. Unlike indoor pieces protected from the elements, outdoor work requires material selection and finishing techniques that embrace weathering or actively resist corrosion.

This category includes both purely decorative pieces (sculptures, wall panels, ornamental accents) and functional outdoor items (fire safety enclosures, anchor hardware, privacy screens) that serve practical purposes while contributing to landscape design. All pieces are engineered for outdoor exposure, with materials and finishes selected based on specific environmental conditions—proximity to water, sun exposure, snow load, and wind conditions.

Materials & Finishes

Cor-Ten Weathering SteelStainless SteelMild Steel (with protective coating)BronzePowder CoatHot-Dip Galvanizing

Typical Use Cases

  • Garden sculptures and focal pieces
  • Privacy screens and panels
  • Patio accent pieces
  • Outdoor wall art and panels
Kitchens & Bar Tops showcase
Are steel countertops food-safe?

Yes, with proper finishing. I use food-safe clear coats, waxes, or oil finishes specifically rated for food contact. Unlike raw steel which can transfer metallic flavors and rust, properly sealed steel countertops provide safe, durable preparation surfaces that develop character while remaining hygienic.

Kitchens & Bar Tops

Kitchens and bar tops represent the specialized intersection of metalwork and culinary spaces—surfaces, accents, and structural elements that must withstand food preparation demands while contributing to interior design. This category encompasses steel countertops, copper bar tops, custom range hoods, kitchen islands with integrated metal components, and complete kitchen builds where metal serves as the dominant material.

Unlike general furniture or custom projects categories, kitchen and bar work requires specific expertise in food-safe finishes, heat management around cooking equipment, and integration with plumbing, electrical, and ventilation systems. These installations become the heart of homes and commercial establishments, spaces where families gather and businesses serve—requiring both durability under daily use and aesthetic appeal that elevates the entire environment.

Materials & Finishes

Hot-Rolled SteelCopperBronzeStainless SteelFood-Safe FinishesClear CoatsWaxes

Typical Use Cases

  • Steel kitchen countertops and islands
  • Copper bar tops and drink rails
  • Custom range hoods and vents
  • Kitchen shelving and storage

How to Choose the Right Category for Your Project

Selecting the appropriate category for your metalwork project requires understanding both function and context. Begin by asking what the piece must do: prevent falls (railings), control access (gates and doors), support activity (furniture), define space (art and decor), solve unique problems (custom projects), or enhance culinary environments (kitchens and bar tops).

Next, consider environmental exposure. Outdoor installations in Northern Michigan face lake-effect snow, freeze-thaw cycles, and intense summer sun. These conditions demand specific materials—Cor-Ten weathering steel, stainless steel, or heavily powder-coated mild steel—and finishes engineered for longevity. Indoor pieces offer more flexibility in material selection, allowing warmer tones from bronze and copper or raw industrial aesthetics from hot-rolled steel.

Scale and integration requirements often determine category selection. A residential railing for a spiral staircase involves different engineering than a commercial bar structure serving hundreds of customers nightly. Similarly, a custom range hood must integrate with ventilation systems, while a sculpture requires only aesthetic consideration and proper anchoring.

If your vision spans multiple categories—a restaurant requiring railings, furniture, and signage simultaneously—contact me directly. I coordinate comprehensive projects across all relevant categories, ensuring cohesive design language, consistent material finishes, and unified installation scheduling.

Frequently Asked Questions

What types of metalwork does Matt Coffey Design specialize in?

Matt Coffey Design specializes in nine categories of custom architectural metalwork: Railings, Fences, and Gates; Custom Furniture; Commercial Installations; Art and Decor; Doors and Windows; Custom Projects; Outdoor Metal Decor; Kitchens and Bar Tops; and Behind the Scenes process work. All pieces are hand-forged in Traverse City, Northern Michigan using traditional blacksmithing techniques refined over 25 years.

What is the difference between residential and commercial metalwork?

Residential metalwork prioritizes aesthetics and longevity for family homes, typically using refined finishes and detailed scrollwork. Commercial installations emphasize extreme durability for high-traffic spaces like restaurants and breweries, with heavier gauge materials, ADA compliance, and finishes rated for 10+ years of intensive use. Commercial work also includes more extensive documentation for permits and inspections.

How do I choose the right category for my project?

Start with your project's primary function: Railings and Gates for safety barriers and entryways; Doors and Windows for fenestration; Custom Furniture for tables, seating, and storage; Commercial for business spaces; Outdoor Metal Decor for garden and exterior pieces; Kitchens and Bar Tops for culinary spaces; Art and Decor for pure sculpture; Custom Projects for unique problem-solving. Contact me for guidance if your project spans multiple categories.

Can a project span multiple categories?

Absolutely. Many comprehensive projects include elements from multiple categories—a restaurant renovation might include Commercial bar structures, Custom Furniture seating, Art and Decor wall pieces, and Doors and Windows for the entry. I coordinate across all relevant categories to ensure cohesive design, material consistency, and unified installation scheduling.

What materials and finishes are available across all categories?

Available materials include Mild Steel, Stainless Steel, Wrought Iron, Cor-Ten Weathering Steel, Bronze, and Copper. Finishes range from powder coating (durable, uniform, many color options) to traditional patinas (oil-rubbed, chemically-induced, living finishes that age beautifully) to clear coats (celebrating raw steel character) to blackened steel (sophisticated near-black surfaces). Material and finish selection depends on the application, environment, and aesthetic goals.

Materials Available Across All Services

Mild SteelStainlessBlackened SteelHot-RolledPatinaPowder CoatRaw ForgedOil RubbedClear CoatBronzeCopper

Don't see what you're imagining?

I build one-of-a-kind. Bring your sketches, dimensions, and wild ideas for railings, gates, signage, doors, supports, or furniture.